METALEX 2024German Exhibitors EMAG GmbH & Co. KG

EMAG GmbH & Co. KG

Booth number: AQ04
www.emag.com/

About us

The Optimal Manufacturing Solution for Nearly Every Application

The EMAG Group is one of the few suppliers of manufacturing systems that cover the whole process chain, from soft to hard machining. Access to a wide range of technologies (turning, drilling, milling, gear cutting, grinding, laser welding, ECM deburring, PECM machining and automations) allows EMAG to implement complete process chains not only for the manufacture of gearbox, engine and chassis components but also of components for the non-automotive sector.

A company steeped in tradition with global headquarters in Salach, Germany, the EMAG Group capitalizes on the collective knowledge of its technology companies to offer modular and custom innovative manufacturing systems with world-class precision.

VLC 350 GT vertical turning and grinding machine. The large machining area is ready for any task and offers space for additional grinding spindles.

HLC 150 H - Horizontal Gear Hobbing and Worm Milling Machine HLC 150 H leads to more flexibility and reduced machining cost

G 250 - Gear generating and profile grinding machine

Laser Welding Machine ELC 6. The EMAG ELC 6 is a production laser welding system for maximum output and is ideal for classic powertrain components with round welds. The machine is based on a rotary indexing system with a machining station and a loading and unloading station.

Rundschleifmaschine WPG 7. Die Schleifscheiben in der WPG 7 haben einen maximalen Durchmesser von 500 mm und eine maximale Breite von 80 mm.

PO 900 BF - Machining area of an EMAG PO 900 BF for the machining of blisks, using Precise Electro-Chemical Machining (PECM) technology

VTC 100 GT - All-Around Solutions for Shafts. The VTC 100 GT turning and grinding machine ensures fast cycles for hard turning and grinding. The tool turret completes all turning operations, while the grinding takes place at a second station. Thus, the VTC 100 GT multi-functional machine is the perfect production tool for the complete machining of cylindrical bearing seats or shoulders and grooves, for example. Machined in a single clamping, true running errors resulting from separate clamping operations are reduced.

Address

EMAG GmbH & Co. KG
Austraße 24
73087 Salach
Germany

E-mail: ohagenlocher@emag.com
Phone:  +49 151 14707871
Internet: www.emag.com/
EMAG Systems GmbH (Thailand)
848/14 M.3 Bowin, Sriracha
20230 Chonburi
Thailand

E-mail: hfugler@emag.com
Phone:  +66 38 110485
Internet: www.emag.com/

Contact person:

Hartmut von Fugler
E-mail: hfugler@emag.com

Products & Services

Grinding Wheel and Abrasive
Metal Machine Tool
Welding

Machine Tools & Manufacturing Systems for a Huge Range of Applications

Decades of experience in machining, gear cutting, laser welding and electro-chemical machining go into the development and production of state-of-the-art machine tools from EMAG. The result: cutting-edge manufacturing solutions for a multitude of applications.

Turning Machines

EMAG is the global market leader for vertical pick-up turning machines. These vertical lathes are ideal for manufacturing large batch sizes of chucked and shaft components. Additionally, integrated automation technology ensures the high productivity of EMAG CNC machines.

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Grinding Machines

EMAG manufactures grinding machines for a wide range of applications. Whether its internal or external cylindrical grinding, non-round machining for parts such as cams or crankshaft grinding – EMAG provides the right technology!

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Machining Centers and Milling Machines

The vertical machining centers from EMAG are used to machine components with complex geometries and large diameters. The vertical CNC machining centers can be equipped with a multitude of machining technologies and offer the greatest freedom when it comes to flexibility.

The HCM 110 is a dual spindle milling machine for ball cage milling. The machine is designed for both soft and hard milling. Owing to its high precision, this milling machine from EMAG can entirely replace the grinding process for ball cages.

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Gear Cutting Machines

EMAG is known as a supplier of top-quality gear hobbing technology for high-efficiency gear production. EMAG has the right solutions for gear production: cutting-edge gear hobbing technology and the complimentary machines for chamfering and deburring.

With EMAG SU (former Samputensili), EMAG is systematically expanding its scope of technology by adding a range of gear production methods: shaving, shaping, tooth flank grinding, profile grinding and generating grinding.

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Couplings Machining Centers

EMAG offers customized solutions for the machining of coupling sleeves. EMAG’s modern machine tools cover all threads used in the OCTG sector, including international (API, GOST) and proprietary standard (premium threads).

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Laser Welding Machines

EMAG LaserTec supplies laser welding systems for the production of transmission components of all kinds. Its laser welding systems, and their developed processes, have become industry standards.

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ECM / PECM Machines

EMAG ECM provides electrochemical machining (ECM) technology and systems for the production of extremely hard materials and residue-free production of strategic workpieces. Significant productivity gains can be achieved with machines for the production of engine parts, such as blisks.

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Joining machines

With the joining systems from EMAG, the heat shrink processes achieve stable connections by force fitting alone. For making camshafts or transmission rods or to prepare for laser welding, this joining process is ideal. 

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